Ulti-Mate Connector
Ulti-Mate Connector, Inc. has been producing world-class Micro-miniature connectors and interconnect solutions since 1977. Their expertise in the design and production of customized solutions to the most demanding customer requirements has made Ulti-Mate a valued supplier to the OEM Marketplace.
Ulti-Mate specializes in serving the unique interconnect needs of military, space, aviation, medical, and geophysical exploration marketplaces. Innovation and quality has placed Ulti-Mate connectors in many of our country’s most advanced missile systems, manned space and satellite vehicles, and guidance and navigation systems. Ulti-Mate has a long history of meeting the rigorous specifications of invasive and noninvasive medical imaging, patient monitoring and measured drug delivery markets.
Micro-D Circuit Series | Right Angle .100 x .100 (Style 5)
Micro-D Shell Dimensions (inches) [millimeters]
| Size | A MaX. | B +/- .007 | C +/- .005 | D Ref. |
| 9 | 1.390 (35.31) | 1.150 (29.21) | .565 (14.35) | .400 (10.16) |
| 15 | 1.540 (39.12) | 1.300 (33.02) | .715 (18.16) | .700 (17.78) |
| 21 | 1.690 (42.93) | 1.450 (36.83) | .865 (21.97) | 1.000 (25.40) |
| 25 | 1.790 (45.47) | 1.550 (39.37) | .965 (24.51) | 1.200 (30.48) |
| 31 | 2.040 (51.82) | 1.800 (45.72) | 1.115 (28.32) | 1.500 (38.10) |
| 37 | 2.340 (59.44) | 2.100 (53.34) | 1.265 (32.13) | 1.800 (45.72) |
| 51-3 | 1.875 (47.63) | 1.600 (40.64) | 1.215 (30.86) | 1.700 (43.18) |
| 100 | 3.070 (77.98) | 2.500 (63.50) | 1.800 (45.72) | 2.500 (63.50) |
| Size | E Max. / M & B | E Max. / A & P | F Max. | |
| 9 | .308 (7.82) | .218 (5.54) | .455 (11.56) | |
| 15 | .308 (7.82) | .218 (5.54) | .455 (11.56) | |
| 21 | .308 (7.82) | .218 (5.54) | .455 (11.56) | |
| 25 | .308 (7.82) | .218 (5.54) | .455 (11.56) | |
| 31 | .308 (7.82) | .218 (5.54) | .455 (11.56) | |
| 37 | .308 (7.82) | .218 (5.54) | .455 (11.56) | |
| 51-3 | .351 (8.92) | .260 (6.60) | .565 (14.35) | |
| 100 | .394 (10.01) | N/A | .665 (16.89) | |
Sales Drawings
Male Style 5 Circuits Size(9-37) PDF file
Male Style 5 Circuits Size 51 PDF file
Male Style 5 Circuits Size 100 PDF file
Female Style 5 Circuits Size(9-37) PDF file
Female Style 5 Circuits Size 51 PDF file
Female Style 5 Circuits Size 100 PDF file
*3D Models are standard profile with jackposts. Consult factory for other configurations.
| Contact Resistance | 8 mO Maximum @ 2.5 A |
|---|---|
| Current Rating | 3.0 A Maximum |
| Dielectric Withstanding Voltage | 900 VAC at sea level, 300 VAC @ 70,000 ft. Solder cups and shielded cable same as MIL-DTL-83513; 600 VAC at sea level 150VAC @ 70,000 ft. |
| Insulation Resistance | 5,000 MO Minimum |
Contact Engaging and Separating Forces
6 oz. max per MIL-DTL-83513 (contact average is 3 oz.); Separation force is 5.0 oz. minimum.
Contact Mating and Unmating Forces per MIL-DTL-83513
Mate = 10 oz. X number of contacts maximum. Unmate = 10.5 oz. X number of contacts minimum.
Shock and Vibration
| Vibration | No damage or interruption detected (one microsecond sensitivity) when subjected to Method 2005, Test Condition IV of MIL-STD-1344. |
|---|---|
| Shock | No damage or interruption detected (one microsecond sensitivity) when subjected to Test Condition E. Method 2004 of MIL-STD-1344. |
| Durability | No mechanical defects after 500 matings; Test criteria are mating force, contact resistance, contact engagement, and separation forces. |
| Salt Spray | No exposure of base metal due to corrosion; no loss of performance as in durability above. |
| Description | Mil Spec | UMI | A Max. | B Max. |
| Jackscrew Lo Allen | M83513/05-02 | 83041xxxx | .361 (9.17) | .103 (2.62) |
| Jackscrew Hi Allen | M83513/05-03 | 83041xxxx | .868 (22.05) | .610 (15.49) |
| Jackscrew Lo Slot | M83513/05-05 | 83041xxxx | .361 (9.17) | .103 (2.62) |
| Jackscrew Hi Slot | M83513/05-06 | 83041xxxx | .868 (22.05) | .610 (15.49) |
| Jackpost | M83513/05-07 | 83041xxxx | .500 (12.70) | .190 (4.83) |
| Jackscrew Lo Allen | M83513/05-12 | 83041xxxx | .390 (9.91) | .103 (2.62) |
| Jackscrew Hi Allen | M83513/05-13 | 83041xxxx | .902 (22.91) | .610 (15.49) |
| Jackscrew Lo Slot | M83513/05-15 | 83041xxxx | .390 (9.91) | .103 (2.62) |
| Jackscrew Hi Slot | M83513/05-16 | 83041xxxx | .902 (22.91) | .610 (15.49) |
| Jackpost | M83513/05-17 | 83041xxxx | .500 (12.70) | .185 (4.70) |
| Description | Thread | Used on Sizes | 3D Models |
| Jackscrew Lo Allen | 2-56 UNC-2A | M83513/05-02.STP | |
| Jackscrew Hi Allen | 2-56 UNC-2A | 9 | M83513/05-03.STP |
| Jackscrew Lo Slot | 2-56 UNC-2A | through | M83513/05-05.STP |
| Jackscrew Hi Slot | 2-56 UNC-2A | 51 | M83513/05-06.STP |
| Jackpost | 2-56 UNC-2B | M83513/05-07.STP | |
| Jackscrew Lo Allen | 4-40 UNC-2A | M83513/05-12.STP | |
| Jackscrew Hi Allen | 4-40 UNC-2A | M83513/05-13.STP | |
| Jackscrew Lo Slot | 4-40 UNC-2A | 100 | M83513/05-15.STP |
| Jackscrew Hi Slot | 4-40 UNC-2A | M83513/05-16.STP | |
| Jackpost | 4-40 UNC-2B | M83513/05-17.STP | |
Materials and Finishes
| Pin Contacts | Beryllium Copper (C17200) per ASTM B194. |
|---|---|
| Socket Contacts | Copper alloy (C21000) per ASTM B36 or leaded commercial bronze (C314000) per ASTM B140. |
| Contact Plating | Gold plated per MIL-DTL-45204D. 50 microinches min. is the standard thickness. |
| Metal Shells | Aluminum alloy per SAE-AMS-QQ-A-200/8, type 6061-T6. Finish is cadmium per SAE-AMS-QQ-P-416, TYPE II, CLASS 3, with suitable underplate with yellow chromate, this plating is not RoHS compliant. Or Finish Electroless Nickel plate per SAE AMS2404, class 3 or 4, .0005 minimum thickness. |
| Insulator Material | Preferred material is Polyphenylene sulfide (PPS) per MIL-M-24519 or ASTM D5927 GST 40F. Color Black. |
| LCP | Liquid Crystal Polymer-Vectra 130 (optional). |
| Interfacial Seals | Fluorosilicone elastomer per MIL-R-25988. Standard on “M” Series socket face. |
| Hardware | Stainless Steel, passivated. |
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Micro-D Selection Guide
Select the type of rectangular connector you require. Note the “P” series of MIL-DTL-83513 is not designed to mate with the MIL-DTL-83513 “M” series. The “M” series mates with its dimensional plastic version “B”. The “A” series mates with its dimensional plastic version “P”.
Micro-D Dimensional Data
A, P, M, and B Series 50 mil Rectangular Connectors, P and M series are in accordance with MIL-DTL-83513
